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Scope of Work

Wayne Brothers’ Geostructural Solutions group designed and installed a deep foundation system for a new spool structure — the second of its kind for this client. In addition to the foundations, our team provided turnkey concrete services and industrial services. The concrete scope included a large mat foundation and radius walls, while our Industrial group ensured precise alignment of base plate rails to support the spooling operations.

Unique Challenges

The original design called for prestressed-precast piles, but after evaluating site-specific soil conditions, structural loads, and seismic requirements, our team developed a value-engineered solution using augercast piles. This approach offered significant cost savings and reduced construction complexity. Close internal coordination among our Geostructural, Concrete, and Industrial teams ensured the deep foundations, structural concrete, and precise equipment alignment were all delivered on schedule.

Notable Statistics

187
augercast piles installed in place of prestressed-precast piles

18,000
SF and 2,505 cubic yards of mat foundation poured

13,000
SF and 676 cubic yards of radius walls, 3′–6′ thick